Please wait a minute...
Acta Metall Sin  2017, Vol. 53 Issue (4): 397-405    DOI: 10.11900/0412.1961.2016.00294
Orginal Article Current Issue | Archive | Adv Search |
Study on Evolution Mechanism of bcc Phase During Solution Treatment in 6%Si High Silicon Austenitic Stainless Steel
Sihan CHEN1,Tian LIANG2(),Long ZHANG2,Yingche MA2,Zhengjun LIU1,Kui LIU2
1 School of Maerials Science and Engineering Shenyang University of Technology, Shenyang 110870, China
2 CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
Cite this article: 

Sihan CHEN,Tian LIANG,Long ZHANG,Yingche MA,Zhengjun LIU,Kui LIU. Study on Evolution Mechanism of bcc Phase During Solution Treatment in 6%Si High Silicon Austenitic Stainless Steel. Acta Metall Sin, 2017, 53(4): 397-405.

Download:  HTML  PDF(4495KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

After decades of development, high silicon austenitic stainless steels are widely concerned about due to their excellent corrosion resistance and good mechanical properties. Till now, 4%Si high silicon stainless steel has been widely used, but it is not doing well under the condition of high temperature and strong oxidizing medium. 6%Si high silicon austenitic stainless steels can resist in the strong oxidizing medium when the temperature is up to 100 ℃. But the increasing of Si may lead to the increasing of precipitation such as bcc phase, which may cause hot cracks during heat processing. As a result, obtaining a temperature range which is without precipitation is essential. The bcc phase evolution mechanism of 6%Si as-cast high silicon austenitic stainless steel under different solid solution treatment temperature was investigated by means of OM, SEM, XRD and TEM in this work. In order to study the precipitation and re-dissolution of bcc phase, the distribution of alloy elements, morphology and crystal structure of the bcc phase were analyzed under different solution treatments. Moreover, the heat-treated schedules were made based on the experimental results. The results indicated that the solid solution treatment temperatures had a great influence on the microstructure of 6%Si high silicon austenitic stainless steel. The precipitates existed in the as-cast structure were mainly bcc phase with a lattice constant of 0.8747 nm, rich in Mo, Si and Ni elements, and distributed in grain interior and grain boundary. The bcc phase redissolved during the solution when the temperature was between 1050~1200 ℃ for 2 h. The contents of Mo, Si and Ni increased with the rising solution temperature. Furthermore, the bcc phase re-precipitated when the test specimen was heat treated at 1250 ℃ for 2 h. The re-precipitated phase has the same composition with that in the as-cast structure. Thus the optimal solid solution treatment temperature of 6%Si high silicon austenitic stainless is 1100~1200 ℃ for 2 h.

Key words:  6%Si as-cast high silicon austenitic stainless steel      bcc phase      re-dissolution      re-precipitation     
Received:  08 July 2016     

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2016.00294     OR     https://www.ams.org.cn/EN/Y2017/V53/I4/397

Fig.1  Mass fraction of phases as a function of temperature in 6%Si high silicon austenitic stainless steels at thermodynamic equilibrium state (1—γ, 2—G, 3—Laves, 4—M6C, 5—bcc, 6—liquid, 7—Cr3Si, 8—σ) (a) whole graph (mass fraction ranged from 0 to 100%) (b) amplification graph (mass fraction ranged from 0 to 10%)
Fig.2  Solidification characteristics of bcc phase in 6%Si high silicon austenitic stainless steels at thermodynamic equilibrium state
Fig.3  Low (a, b) and high (c, d) magnified OM images of edge (1/2 radius) (a, c) and core (b, d) in as-cast 6%Si high silicon stainless steel
Fig.4  SE (a) and BSE (b) images of as-cast 6%Si high silicon stainless steel
Fig.5  XRD spectrum of as-cast 6%Si high silicon stainless steel
Fig.6  TEM image and SAED pattern (inset) of precipitate of as-cast 6%Si high silicon stainless steel
Phase Si Cr Mn Fe Ni Mo Total
bcc 10.28±0.38 20.47±1.07 1.96±0.79 35.92±1.35 26.50±1.01 4.86±0.31 100.00
γ 5.51±0.39 19.22±0.37 1.22±0.15 50.14±1.13 22.48±0.34 0.93±0.15 100.00
Table 1  Chemical compositions of precipitations in as-cast 6%Si high silicon stainless steel(mass fraction / %)
Fig.7  SEM images of the bcc phase in 6%Si high silicon stainless steel after solution treatment at 1050 ℃ (a), 1100 ℃ (b), 1150 ℃ (c), 1200 ℃ (d) and 1250 ℃ (e, f) for 120 min
Fig.8  Volume fraction of precipitates under different solution treatment temperatures
Temperature Point Si Cr Mn Fe Ni Mo Total
1050 1 8.82±0.41 23.57±0.60 1.23±0.25 40.34±1.94 17.63±0.91 8.40±1.35 100
1100 2 9.00±0.50 23.79±0.59 1.38±0.22 38.25±0.57 18.43±0.52 9.16±0.49 100
1250 3 11.74±1.10 18.27±1.41 1.66±0.40 32.46±1.89 26.87±1.42 4.64±1.50 100
Table 2  EDS analyses of bcc phases in Fig.7 (mass fraction / %)
Fig.9  XRD spectrum of solution treatment sample(1250 ℃, 120 min) of 6%Si high silicon stainless steel
Fig.10  TEM image and SAED pattern (inset) of 6%Si high silicon stainless steel after heat treated at 1250 ℃ for 120 min
Fig.11  DSC curves of 6%Si high silicon austenitic stainless steel
[1] Li Z Q.Research status and development trends of high silicon stainless steel and high nickel alloy for concentrated sulphuric acid[J]. Chem. Eng. Mach., 1998, 25(1): 50
[1] (李志强. 耐浓硫酸用高硅不锈钢和高硅镍合金研究现状与趋势[J]. 化工机械, 1998, 25(1): 50)
[2] Armijo J S, Wilde B C.Influence of Si content on the corrosion resistance of austenitic Fe-Cr-Ni alloys in oxidizing acids[J]. Corros. Sci., 1968, 8: 649
[3] Qiu D L, Liu H A, Zhao C Y.Application of DS-1 high silicon austenitic stainless steel plate in the sulfuric acid industry[J]. S. P. BMH. Rel. Eng., 2005, (1): 18
[3] (邱德良, 刘焕安, 赵成永. DS-1高硅奥氏体不锈钢板在硫酸工业中的应用[J]. 硫磷设计与粉体工程, 2005, (1): 18)
[4] Burstein G T, Daymond B T.The remarkable passivity of austenitic stainless steel in sulphuric acid solution and the effect of repetitive temperature cycling[J]. Corros. Sci., 2009, 51: 2249
[5] Chang F H, Pan F.Welding practice for the Sandvik duplex stainless steels SAF2304, SAF2205 and SAF2507[J]. Boiler Manuf., 1995, (1): 64
[5] (常凤华, 潘孚. SAF2304、SAF2205和SAF2507级别Sandvik双相不锈钢的焊接技巧[J]. 锅炉制造, 1995, (1): 64)
[6] Du C C.Application of austenitic stainless steel in industry[J]. Process Equip. Pip., 2003, 40(2): 54
[6] (杜存臣. 奥氏体不锈钢在工业中的应用[J]. 化工设备与管道, 2003, 40(2): 54)
[7] Liu H A.A survey of research and development of stainless steels for sulphuric acid service[J]. Sul. Acid Ind., 1999, (1): 1
[7] (刘焕安. 硫酸用不锈钢研究发展综述[J]. 硫酸工业, 1999, (1): 1)
[8] Gang Y M.Development and selection of nitric acid resistance steel[J]. Chem. Eng. Des., 14(3): 6
[8] (冈毅民. 硝酸用钢的发展及其选择 [J]. 化工设计, 2004, 14(3): 6)
[9] Ma Y H, Huang Y W.The influence of high silicon content on the corrosion behaviors of stainless steel in highly concentrated sulfuric acid[J]. Shanghai Met., 1999, 21(5): 27
[9] (马艳红, 黄元伟. 高硅对不锈钢耐高温浓硫酸腐蚀行为的影响[J]. 上海金属, 1999, 21(5): 27)
[10] Li H, Feng Y L, Qi X J, et al.Study on microstructure and precipitates at different normalizing in Fe-3.15%Si low temperature oriented silicon steel[J]. Acta Metall. Sin., 2013, 49: 562
[10] (李慧, 冯运莉, 齐雪京等. Fe-3.15%Si低温取向硅钢不同常化工艺下的组织及析出相研究[J]. 金属学报, 2013, 49: 562)
[11] Bratukhin A G, Petrakov A F, Krivonogov G S, et al.Structure and properties of high-strength corrosion-resistant silicon-alloyed sheet steel[J]. Met. Sci. Heat Treat., 1993, 35: 12
[12] Chen X, Li Y X.Effect of silicon content on the microstructure and mechanical properties of austempered high silicon cast steel[J]. Mater. Mech. Eng., 2000, 24(2): 14
[12] (陈祥, 李言祥. 硅对等温淬火高硅铸钢组织和性能的影响[J]. 机械工程材料, 2000, 24(2): 14
[13] Wang G L.Chemical composition of wear resistant cast steel and optimization design of heat treatment process[J]. Hot Working Technol., 2011, 40(9): 39
[13] (王桂林. 高硅耐磨铸钢化学成分和热处理工艺的优化设计[J]. 热加工工艺, 2011, 40(9): 39)
[14] Ou J Y, Wang N X.A study for microstructure and corrosion resistance of nitric acid corrosion resistance of several high silicon steel[J]. Spec. Steel, 1981, (4): 61
[14] (欧金玉, 王乃宣. 关于几种高硅抗浓硝酸腐蚀用钢的组织和耐腐蚀性能的探讨[J]. 特殊钢, 1981, (4): 61)
[15] Liu H A, Ye J X.Development and application of XDS-1 high silicon austenitic stainless steel for high temperature concentrated sulfuric acid[J]. S. P. BMH. Rel. Eng., 2007, (4): 25
[15] (刘焕安, 叶际宣. 高温浓硫酸用XDS-1高硅奥氏体不锈钢的研制与应用[J]. 硫磷设计与粉体工程, 2007, (4): 25)
[16] Wen Y H, Zhang W H, Si H T, et al.Study on work hardening behaviour and mechanism of high silicon austenitic high manganese steel[J]. Acta Metall. Sin., 2012, 48: 1153
[16] (文玉华, 张万虎, 司海涛等. 高Si奥氏体高Mn钢加工硬化行为及机制的研究[J]. 金属学报, 2012, 48: 1153)
[17] Chen X, Li Y X, Fu H G.Fracture toughness of austempered high silicon cast steel[J]. Acta Metall. Sin., 2005, 41: 1061
[17] (陈祥, 李言祥, 符寒光. 等温淬火高硅铸钢的断裂韧性[J]. 金属学报, 2005, 41: 1061)
[18] Liu P.Application of new material-C4 steel (00Cr14Ni14Si4) in fuming nitric acid absorption column[J]. Petro Chem. Equip., 2007, 10(4): 63
[18] (刘萍. 发烟硝酸吸收塔新材料C4钢的应用[J]. 石油和化工设备, 2007, 10(4): 63)
[19] Shen W B, Cai X Q, Shao Y.R&D concerning manufacturing process and technology of seamless tube of KY 704 Hi-silica austenitic stainless steel[J]. Steel Pipe, 2001, 30(5): 17
[19] (沈伟彬, 蔡新强, 邵羽. KY704高硅奥氏体不锈钢无缝管生产工艺研究及技术开发[J]. 钢管, 2001, 30(5): 17)
[20] Ogundare O, Babatope B, Adetunji A R, et al.Atmospheric corrosion studies of ductile iron and austenitic stainless steel in an extreme marine environment[J]. J. Miner. Mater. Charact. Eng., 2012, 11: 914
[21] Tomashov N D, Chernova G P.Passivity and Protection of Metals Against Corrosion[M]. US: Springer, 1967: 91
[22] Weiss B, Stickler R.Phase instabilities during high temperature exposure of 316 austenitic stainless steel[J]. Metall. Trans., 1972, 3: 851
[23] Sourmail T.Precipitation in creep resistant austenitic stainless steels[J]. Mater. Sci. Technol., 2001, 17: 1
[24] Brózda J, Madej J.Cracking of the mixing chamber caused by sigma phase precipitation in austenitic steel welded joints[J]. Eng. Fail. Anal., 2008, 15: 368
[25] Perron A, Toffolon-Masclet C, Ledoux X, et al.Understanding sigma-phase precipitation in a stabilized austenitic stainless steel (316Nb) through complementary CALPHAD-based and experimental investigations[J]. Acta Mater., 2014, 79: 16
[26] Roychowdhury S, Kain V, Matcheswala A, et al.σ-Phase induced embrittlement in titanium containing austenitic stainless steel tie-bars in a condenser[J]. Eng. Fail. Anal., 2012, 25: 123
[1] SONG Xueyan; LEI Yongquan; ZHANG Xiaobin; ZHANG Ze; CHEN Lixin; YANG Xiaoguang; LU Guanglie; ZHANG Wenkui; WANG Qidong (Department of Materials Science and Engineering; Zhejiang University ; Hangzhou; 310027)(Beijing Laboratory of Electron Microscopy; Center for Condensed Matter Physics; The Chinese Academy of Sciences; P. O. Box 2724; Beijing 100080)(Centeral Laboratory of Hangzhou University; Hangzhou 310028)Correspondent: SONG Xueyan; Tel. (0571) 7951406; Fax: (0571)7951152;E-mail: msecheny@dial. zju. edu. cn. EFFECT OF Ti ON THE MICROSTRUCTURE AND ELECTROCHEMICAL PROPERTIES OF Zr-Mn-V-Ni ALLOYS[J]. 金属学报, 1998, 34(9): 977-982.
No Suggested Reading articles found!