Please wait a minute...
Acta Metall Sin  2017, Vol. 53 Issue (6): 709-718    DOI: 10.11900/0412.1961.2016.00523
Orginal Article Current Issue | Archive | Adv Search |
Effect of N Doping on Microstructure, Mechanical and Tribological Properties of V-Al-C Coatings
Xin WANG1,2,Zhenyu WANG2,Zaixin FENG1,Peiling KE2(),Aiying WANG2
1 College of Materials Science and Engineering, North University of China, Taiyuan 030051, China
2 Key Laboratory of Marine Materials and Related Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
Cite this article: 

Xin WANG,Zhenyu WANG,Zaixin FENG,Peiling KE,Aiying WANG. Effect of N Doping on Microstructure, Mechanical and Tribological Properties of V-Al-C Coatings. Acta Metall Sin, 2017, 53(6): 709-718.

Download:  HTML  PDF(8662KB) 
Export:  BibTeX | EndNote (RIS)      
Abstract  

The crises of resource shortage have prompted ocean exploitation to spring up all over the world. Some crucial frictional components of marine equipment have to be directly faced with the conjoint action of wear and corrosion. Transition metal nitrides or carbides hard coatings have been widely used to improve tribological performance in various applications. However, the poor toughness, wear and corrosion resistance of coatings cannot meet the harsher marine environment, which needs to obtain multi-functional hard coatings providing complex properties. The nanocomposite structure coatings containing nanocrystalline phase embedded in an amorphous matrix allow tailoring their properties to desired value by designing chemical composition and nanostructure. In this work, V-Al-C and V-Al-C-N coatings were deposited on silicon and high speed steel (HSS) substrates by magnetron sputtering. The crystal microstructure, chemical composition, surface morphology, cross-sectional structure, mechanical property and friction behavior of the coatings under different contact conditions (air, distilled water and artificial seawater) were studied by XRD, XPS, SEM, nano-indentation and ball-on-disc tribometer. The results showed that the V-Al-C coating displayed columnar structure with coarse grain. When the nitrogen was incorporated, the coating structure evolved into nanocomposite structure composed of nanocrystallite and amorphous carbon. The hardness increased from (14±0.48) GPa to (24.5±0.8) GPa, and the toughness was significantly improved (H/E>0.1). In air condition, the friction coefficient decreased from 0.70 to 0.42, owing to the synergy interaction between V2O5 and amorphous carbon during sliding. The friction coefficients of the both coatings in distilled water and artificial seawater were lower than those in air owing to the boundary lubrication forming lubricative film by absorbed water. The friction coefficient in seawater was lower than those in distilled water, resulting from the formation of Mg(OH)2 and CaCO3 during sliding. However, the wear rates of the both coatings in artificial seawater were larger than that in distilled water, which demonstrated a synergism between corrosion and wear in artificial water. The V-Al-C coating was all worn out under different contact conditions owing to severe abrasive wear, while the V-Al-C-N coating showed better wear resistance, with a wear rate of 3.0×10-16 m3/(Nm) in air and 1.4×10-15 m3/(Nm) in artificial water, respectively.

Key words:  V-Al-C coating      V-Al-C-N coating      nanocomposite structure      toughness      tribology property     
Received:  21 November 2016     
Fund: Supported by National Natural Science Foundation of China (No.51375475), Science and Technology Project of Jiangxi Province (Nos.2015XTTD03 and 20161ACE50023) and Public Technology Research Project of Zhejiang Province (No.2016C31121)

URL: 

https://www.ams.org.cn/EN/10.11900/0412.1961.2016.00523     OR     https://www.ams.org.cn/EN/Y2017/V53/I6/709

Coating O V Al C N
V-Al-C 6.34 37.94 8.71 47.01
V-Al-C-N 5.81 23.64 11.62 25.65 33.28
Table 1  Chemical compositions of as-deposited V-Al-C and V-Al-C-N coatings (atomic fraction / %)
Fig.1  XRD spectra of the V-Al-C and V-Al-C-N coatings
Fig.2  XPS of the V-Al-C and V-Al-C-N coatings(a) C1s (b) N1s (c) Al2p
Fig.3  Raman spectra of the V-Al-C and V-Al-C-N coatings (a) and Gaussian fitting of two characteristic broad peaks of the V-Al-C-N coating (b)
Fig.4  Surface (a, c) and cross-section (b, d) SEM images of the V-Al-C (a, b) and V-Al-C-N (c, d) coatings
Fig.5  Plan-view TEM (a, c) and HRTEM (b, d) images of the V-Al-C (a, b) and V-Al-C-N (c, d) coatings (Insets in Figs.5a and c show the corresponding SAED patterns)
Fig.6  SEM images of the Vickers indents of V-Al-C (a) and V-Al-C-N (b) coatings
Fig.7  Load-on curves of V-Al-C and V-Al-C-N coatings (Areas I and II represent plastic deformation and elastic recovery, respectively)
Coating H / GPa E / GPa H/E H3/E2
V-Al-C 14.0 210.2 0.067 0.062
V-Al-C-N 25.1 245.8 0.102 0.262
Table 2  Mechanical properties of the V-Al-C and V-Al-C-N coatings
Fig.8  Friction behaviors of the V-Al-C (a) and V-Al-C-N (b) coatings sliding against Al2O3 in air, distilled water and seawater
Fig.9  Average friction coefficients of coatings sliding against Al2O3 in air, water and seawater
Fig.10  Sectional profiles of wear tracks on V-Al-C (a) and V-Al-C-N (b) coatings
Fig.11  SEM images and corresponding EDS analyses of wear tracks on the V-Al-C (a~c) and V-Al-C-N (d~f) coatings (a, d) in air (b, e) in water (c, f) in seawater
Fig.12  The wear rates of V-Al-C and V-Al-C-N coatings under different contact conditions
Fig.13  Raman spectra of wear tracks on the V-Al-C (a) and V-Al-C-N (b) coatings under different contact conditions (1~12 are showed in Fig.11)
[1] Ruden A, Restrepo-Parra E, Paladines A U, et al.Corrosion resistance of CrN thin films produced by dc magnetron sputtering[J]. Appl. Surf. Sci., 2013, 270: 150
[2] Mendibide C, Steyer T P, Millet J P.Formation of a semiconductive surface film on nanomultilayered TiN/CrN coatings and its correlation with corrosion protection of steel[J]. Surf. Coat. Technol., 2005, 200: 109
[3] Lin N M, Huang X B, Zhang X Y, et al.In vitro assessments on bacterial adhesion and corrosion performance of TiN coating on Ti6Al4V titanium alloy synthesized by multi-arc ion plating[J]. Appl. Surf. Sci., 2012, 258: 7047
[4] Barshilia H C, Deepthi B, Rajam K S.Transition metal nitride-based nanolayered multilayer coatings and nanocomposite coatings as novel superhard materials [A]. Nanostructured Thin Films and Coatings: Mechanical Properties [M]. Boca Raton, FL: CRC Press, 2010: 427
[5] Mo J L, Zhu M H, Lei B, et al.Comparison of tribological behaviours of AlCrN and TiAlN coatings——Deposited by physical vapor deposition[J]. Wear, 2007, 263: 1423
[6] Mann B S, Arya V, Maiti A K, et al.Corrosion and erosion performance of HVOF/TiAlN PVD coatings and candidate materials for high pressure gate valve application[J]. Wear, 2006, 260: 75
[7] Gilewicz A, Chmielewska P, Murzynski D, et al.Corrosion resistance of CrN and CrCN/CrN coatings deposited using cathodic arc evaporation in Ringer's and Hank's solutions[J]. Surf. Coat. Technol., 2016, 299: 7
[8] Lindquist M, Wilhelmsson O, Jansson U, et al.Tribofilm formation and tribological properties of TiC and nanocomposite TiAlC coatings[J]. Wear, 2009, 266: 379
[9] Wang Z Y, Xu S, Zhang D, et al.Influence of N2 flow rate on structures and mechanical properties of TiSiN coatings prepared by HIPIMS method[J]. Acta Metall. Sin., 2014, 50: 540
[9] (王振玉, 徐胜, 张栋等. N2流量对HIPIMS制备TiSiN涂层结构和力学性能的影响[J]. 金属学报, 2014, 50: 540)
[10] Wang Q M, Kim K H.Microstructural control of Cr-Si-N films by a hybrid arc ion plating and magnetron sputtering process[J]. Acta Mater., 2009, 57: 4974
[11] Ge F F, Zhu P, Wang H Y, et al.Friction and wear behavior of magnetron co-sputtered V-Si-N coatings[J]. Wear, 2014, 315: 17
[12] Mu Y T, Liu M, Wang Y X, et al.PVD multilayer VN-VN/Ag composite coating with adaptive lubricious behavior from 25 to 700 ℃[J]. RSC Adv., 2016, 6: 53043
[13] Wilhelmsson O, R?sander M, Carlsson M, et al.Design of nanocomposite low-friction coatings[J]. Adv. Funct. Mater., 2007, 17: 1611
[14] Lee J W, Tien S K, Kuo Y C.The effects of substrate bias, substrate temperature, and pulse frequency on the microstructures of chromium nitride coatings deposited by pulsed direct current reactive magnetron sputtering[J]. J. Electron. Mater., 2005, 34: 1484
[15] Pelleg J, Zevin L Z, Lungo S.Reactive-sputter-deposited TiN films on glass substrates[J]. Thin Solid Films, 1991, 197: 117
[16] Chaliyawala H A, Gupta G, Kumar P, et al.Structural and mechanical properties of reactively sputtered TiAlC nanostructured hard coatings[J]. Surf. Coat. Technol., 2015, 276: 431
[17] Escobar-Alarcon L, Medina V, Camps E, et al.Microstructural characterization of Ti-C-N thin films prepared by reactive crossed beam pulsed laser deposition[J]. Appl. Surf. Sci., 2011, 257: 9033
[18] Choe H J, Kwon S H, Lee J J.Tribological properties and thermal stability of TiAlCN coatings deposited by ICP-assisted sputtering[J]. Surf. Coat. Technol., 2013, 228: 282
[19] Veprek S, Veprek-Heijman M G J, Karvankova P, et al. Different approaches to superhard coatings and nanocomposites[J]. Thin Solid Films, 2005, 476: 1
[20] Hakamada M, Nakamoto Y, Matsumoto H, et al.Relationship between hardness and grain size in electrodeposited copper films[J]. Mater. Sci. Eng., 2007, A457: 120
[21] Feng W R, Yan D R, He J N, et al.Microhardness and toughness of the TiN coating prepared by reactive plasma spraying[J]. Appl. Surf. Sci., 2005, 243: 204
[22] Sakharova N A, Fernandes J V, Oliveira M C, et al.Influence of ductile interlayers on mechanical behaviour of hard coatings under depth-sensing indentation: A numerical study on TiAlN[J]. J. Mater. Sci., 2010, 45: 3812
[23] Meng F P, Wang B, Ge F F, et al.Microstructure and mechanical properties of Ni-alloyed SiC coatings[J]. Surf. Coat. Technol., 2012, 213: 77
[24] Chen B B, Wang J Z, Yan F Y.Friction and wear behaviors of several polymers sliding against GCr15 and 316 steel under the lubrication of sea water[J]. Tribol. Lett., 2011, 42: 17
[25] Shan L, Wang Y X, Li J L, et al.Tribological behaviours of PVD TiN and TiCN coatings in artificial seawater[J]. Surf. Coat. Technol., 2013, 226: 40
[26] Guan X Y, Wang Y X, Xue Q J, et al.Toward high load bearing capacity and corrosion resistance Cr/Cr2N nano-multilayer coatings against seawater attack[J]. Surf. Coat. Technol., 2015, 282: 78
[27] Bosco M V, Ba?ares M A, Martínez-Huerta M V, et al. In situ FTIR and Raman study on the distribution and reactivity of surface vanadia species in V2O5/CeO2 catalysts[J]. J. Mol. Catal. Chem., 2015, 408A: 75
[28] Fateh N, Fontalvo G A, Gassner G, et al.Influence of high-temperature oxide formation on the tribological behaviour of TiN and VN coatings[J]. Wear, 2007, 262: 1152
[29] Kutschej K, Mayrhofer P H, Kathrein M, et al.Influence of oxide phase formation on the tribological behaviour of Ti-Al-V-N coatings[J]. Surf. Coat. Technol., 2005, 200: 1731
[1] WANG Bin, NIU Mengchao, WANG Wei, JIANG Tao, LUAN Junhua, YANG Ke. Microstructure and Strength-Toughness of a Cu-Contained Maraging Stainless Steel[J]. 金属学报, 2023, 59(5): 636-646.
[2] GU Ruicheng, ZHANG Jian, ZHANG Mingyang, LIU Yanyan, WANG Shaogang, JIAO Da, LIU Zengqian, ZHANG Zhefeng. Fabrication of Mg-Based Composites Reinforced by SiC Whisker Scaffolds with Three-Dimensional Interpenetrating-Phase Architecture and Their Mechanical Properties[J]. 金属学报, 2022, 58(7): 857-867.
[3] FENG Kai, GUO Yanbing, FENG Yulei, YAO Chengwu, ZHU Yanyan, ZHANG Qunli, LI Zhuguo. Microstructure Controlling and Properties of Laser Cladded High Strength and High Toughness Fe-Based Coatings[J]. 金属学报, 2022, 58(4): 513-528.
[4] LI Wei, JIA Xingqi, JIN Xuejun. Research Progress of Microstructure Control and Strengthening Mechanism of QPT Process Advanced Steel with High Strength and Toughness[J]. 金属学报, 2022, 58(4): 444-456.
[5] ZHU Dongming, HE Jiangli, SHI Genhao, WANG Qingfeng. Effect of Welding Heat Input on Microstructure and Impact Toughness of the Simulated CGHAZ in Q500qE Steel[J]. 金属学报, 2022, 58(12): 1581-1588.
[6] ZHOU Cheng, ZHAO Tan, YE Qibin, TIAN Yong, WANG Zhaodong, GAO Xiuhua. Effects of Tempering Temperature on Microstructure and Low-Temperature Toughness of 1000 MPa Grade NiCrMoV Low Carbon Alloyed Steel[J]. 金属学报, 2022, 58(12): 1557-1569.
[7] HU Chen, PAN Shuai, HUANG Mingxin. Strong and Tough Heterogeneous TWIP Steel Fabricated by Warm Rolling[J]. 金属学报, 2022, 58(11): 1519-1526.
[8] CHEN Ruirun, CHEN Dezhi, WANG Qi, WANG Shu, ZHOU Zhecheng, DING Hongsheng, FU Hengzhi. Research Progress on Nb-Si Base Ultrahigh Temperature Alloys and Directional Solidification Technology[J]. 金属学报, 2021, 57(9): 1141-1154.
[9] JIANG Zhonghua, DU Junyi, WANG Pei, ZHENG Jianneng, LI Dianzhong, LI Yiyi. Mechanism of Improving the Impact Toughness of SA508-3 Steel Used for Nuclear Power by Pre-Transformation of M-A Islands[J]. 金属学报, 2021, 57(7): 891-902.
[10] YANG Rui, MA Yingjie, LEI Jiafeng, HU Qingmiao, HUANG Sensen. Toughening High Strength Titanium Alloys Through Fine Tuning Phase Composition and Refining Microstructure[J]. 金属学报, 2021, 57(11): 1455-1470.
[11] LUO Haiwen,SHEN Guohui. Progress and Perspective of Ultra-High Strength Steels Having High Toughness[J]. 金属学报, 2020, 56(4): 494-512.
[12] WAN Xiangliang, HU Feng, CHENG Lin, HUANG Gang, ZHANG Guohong, WU Kaiming. Influence of Two-Step Bainite Transformation on Toughness in Medium-Carbon Micro/Nano-Structured Steel[J]. 金属学报, 2019, 55(12): 1503-1511.
[13] SHAO Yi , LI Yanmo , LIU Chenxi , YAN Zesheng , LIU Yongchang . Annealing Process Optimization of High Frequency Longitudinal Resistance Welded Low-CarbonFerritic Stainless Steel Pipe[J]. 金属学报, 2019, 55(11): 1367-1378.
[14] Mingyue WEN, Wenchao DONG, Huiyong PANG, Shanping LU. Microstructure and Impact Toughness of Welding Heat-Affected Zones of a Fe-Cr-Ni-Mo High Strength Steel[J]. 金属学报, 2018, 54(4): 501-511.
[15] Yizhe LI, Baoming GONG, Xiuguo LIU, Dongpo WANG, Caiyan DENG. Out-of-Plane Constraint Effect on the Fracture Toughness of Single Edge Notch Tension Specimens[J]. 金属学报, 2018, 54(12): 1785-1791.
No Suggested Reading articles found!