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金属学报  2010, Vol. 46 Issue (3): 352-357    DOI: 10.3724/SP.J.1037.2009.00536
  论文 本期目录 | 过刊浏览 |
Al 5083表面电泳沉积稀土改性膜制备和表征
项秋伟; 曹思; 孙道明; 李劲;  蒋益明
复旦大学材料科学系; 上海 200433
CHARACTERIZATION AND CATHODE ELECTROPHORESIS DEPOSITION OF CERIUM MODIFIED FILMS ON Al 5083
XIANG Qiuwei; CAO Si; SUN Daoming; LI Jin; JIANG Yiming
Department of Materials Science; Fudan University; Shanghai 200433
引用本文:

项秋伟 曹思 孙道明 李劲 蒋益明. Al 5083表面电泳沉积稀土改性膜制备和表征[J]. 金属学报, 2010, 46(3): 352-357.
. CHARACTERIZATION AND CATHODE ELECTROPHORESIS DEPOSITION OF CERIUM MODIFIED FILMS ON Al 5083[J]. Acta Metall Sin, 2010, 46(3): 352-357.

全文: PDF(1064 KB)  
摘要: 

采用阴极电泳法在铝合金表面快速沉积Ce改性膜, 利用SEM, EDS和XRD研究稀土膜的形貌和结构, 用电化学阻抗谱(EIS)和极化曲线方法评价改性铝合金在0.1 mol/L NaCl溶液中的耐蚀性能. 结果表明, 在0.1 mol/L Ce(NO3)3乙醇溶液中用12 V电压阴极电泳60 s后再经热处理获得了厚度约0.8 μm的均匀CeO2膜层. 电化学测试结果证实, 稀土改性膜对Al 5083基体具有优异的保护性能, 试样浸泡31 d未见明显腐蚀, 且表面膜层裂纹显著减少, 呈现自修复特性. 随浸泡时间的增加, 电荷转移电阻Rp逐渐增大, 表面电容Ct基本不变.

关键词 铝合金阴极电泳稀土Ce改性膜耐蚀性能    
Abstract

Aluminum alloys are extensively used in many fields such as aeronautics, astronautics, vehicle manufactures and living products due to their good mechanical properties and anti--corrosion performance. Traditionally, the most effective corrosion protection technologies are based on the use of Cr6+ containing formulations to extend the applications of aluminum alloys in high corrosive media such as chlorides containing solutions. However, the recent recognition that chromates are highly toxic and carcinogenic has led to extensive research to develop new alternatives. Many works have been published using different conditions to obtain rare earth (RE) conversion layers on several aluminum substrates. Unfortunately, these reported anti-corrosion technologies based on RE modified films presented several drawbacks including long formation time, high formation temperature and even high potential in some cases. The goal of the present work is to introduce the novel cathode electrophoresis technique to quickly deposit cerium modified film on the surface of Al 5083. The morphology and structure of the RE film were characterized by SEM, EDS and XRD, the corrosion resistance was investigated by EIS and potentiodynamic polarization curves in 0.1 mol/L NaCl solution. The results showed that uniform CeO2 film of 0.8 μm thickness can be prepared by cathode electrophoresis process in 0.1 mol/L Ce(NO3)3 ethanol solution at a voltage of 12 V for 60 s. Polarization curves confirmed its excellent protective property through inhibiting the cathodic reaction. Impedance data collected from EIS in 0.1 mol/L NaC1 solution remained capacitive for 31 d, which indicated the lack of localized corrosion. With the increase of exposure time, the charge-transfer resistance Rp became higher, the surface capacitance Ct nearly kept constant and cracks of the film reduced obviously, demonstrating a self-healing property. Apparently local cathodes were covered during the RE modification processes, thereby reducing the driving force for pitting.

Key wordsaluminum alloy    cathode electrophoresis    cerium modified film    corrosion resistance
收稿日期: 2009-08-14     
基金资助:

国家自然科学基金项目10621063, 50701010和上海市科委基础研究重点基金0725nm004, 08DZ1140802资助

作者简介: 项秋伟, 男, 1985年生, 硕士生

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