Please wait a minute...
金属学报  2019, Vol. 55 Issue (12): 1519-1526    DOI: 10.11900/0412.1961.2019.00138
  研究论文 本期目录 | 过刊浏览 |
籽晶制备及Ti-47Al合金PST晶体取向控制
金浩1,2,贾清1,刘荣华1,线全刚1,崔玉友1,徐东生1,杨锐1()
1. 中国科学院金属研究所 沈阳 110016
2. 中国科学院大学 北京 100049
Seed Preparation and Orientation Control of PST Crystals of Ti-47Al Alloy
JIN Hao1,2,JIA Qing1,LIU Ronghua1,XIAN Quangang1,CUI Yuyou1,XU Dongsheng1,YANG Rui1()
1. Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
2. University of Chinese Academy of Sciences, Beijing 100049, China
引用本文:

金浩, 贾清, 刘荣华, 线全刚, 崔玉友, 徐东生, 杨锐. 籽晶制备及Ti-47Al合金PST晶体取向控制[J]. 金属学报, 2019, 55(12): 1519-1526.
JIN Hao, JIA Qing, LIU Ronghua, XIAN Quangang, CUI Yuyou, XU Dongsheng, YANG Rui. Seed Preparation and Orientation Control of PST Crystals of Ti-47Al Alloy[J]. Acta Metall Sin, 2019, 55(12): 1519-1526.

全文: PDF(22946 KB)   HTML
摘要: 

采用真空非自耗电弧炉熔炼得到纽扣锭,利用优化的真空吸铸工艺吸铸制备定向凝固用送料棒。在光学浮区炉中先制备出由单一垂直片层组织构成的Ti-43Al-3Si合金定向试棒,切取合适取向后采用机械镶嵌法与多晶TiAl试棒连接固定后作为初始籽晶。制备圆台形试棒作为送料棒,在5 mm/h的生长速率下,利用初始籽晶引晶圆台试棒制备终极籽晶。终极Ti-43Al-3Si籽晶的片层方向平行于生长方向。用终极籽晶来引晶控制Ti-47Al合金PST晶体的片层取向,结合显微分析研究了晶体生长过程。结果表明,制得的送料棒达到光学浮区炉的入炉生长要求;圆台试棒的使用可有效避免因尺寸突变引起的杂晶形核;在5和180 mm/h的生长速率下,Ti-43Al-3Si合金的初生相均为α相。制得的终极籽晶片层一致性好,由单一晶粒组成,在引晶过程中可以保持片层组织稳定,无杂晶形核。使用该终极籽晶可有效控制整个Ti-47Al合金PST晶体的片层取向。

关键词 TiAl合金PST晶体籽晶技术定向凝固光学浮区炉    
Abstract

Button ingots were prepared by arc melting and feed bars for directional solidification were prepared by optimized drop casting technique. The Ti-43Al-3Si directionally solidified bars with lamellar boundaries perpendicular to the growth direction were prepared at the growth rate of 180 mm/h in an optical floating zone furnace. Cylindrical sections were cut from these perpendicular lamellae with appropriate direction and then fixed on polycrystalline TiAl bars by mechanical setting method to serve as the initial seeds. The ultimate Ti-43Al-3Si seeds with parallel lamellar microstructure were successfully prepared from these initial seeds at the growth rate of 5 mm/h. To avoid the nucleation of stray grains, drop-cast bars with the shape of frustum of a cone were used for the preparation of ultimate seeds. At the growth rates of 5 and 180 mm/h, the primary phase of Ti-43Al-3Si alloy was always the α phase. Polysynthetically twinned (PST) crystals of Ti-47Al alloy were obtained from the Ti-43Al-3Si ultimate seeds and the seeding process was studied by microscopic analysis. Lamellar microstructure of the seed kept stable and recrystallization of the seed was not found. Lamellar orientation of Ti-47Al PST crystals was successfully controlled by the ultimate Ti-43Al-3Si seed.

Key wordsTiAl alloy    polysynthetically twinned crystal    seed technique    directional solidification    optical floating zone furnace
收稿日期: 2019-04-30     
ZTFLH:  TG146.2  
基金资助:国家自然科学基金项目(No.51701209)
作者简介: 金 浩,男,1989年生,博士生
图1  吸铸原理和光学浮区法晶体生长原理示意图,及圆台试棒纵剖面尺寸
图2  不同压差下的吸铸棒纵剖面形貌
图3  Ti-43Al-3Si合金在180 mm/h生长速率下的纵剖面组织形貌
图4  籽晶小块体与接料杆的连接
图5  终极籽晶外观及纵剖面组织形貌
图6  Ti-47Al PST晶体纵剖面组织形貌
图7  淬火区析出相BSE照片及EDS分析
[1] Yang R. Advances and challenges of TiAl base alloys [J]. Acta Metall. Sin., 2015, 51: 129
[1] (杨 锐. 钛铝金属间化合物的进展与挑战 [J]. 金属学报, 2015, 51: 129)
[2] Wu X H. Review of alloy and process development of TiAl alloys [J]. Intermetallics, 2006, 14: 1114
[3] Kim Y W, Dimiduk D M. Progress in the understanding of gamma titanium aluminides [J]. JOM, 1991, 43(8): 40
[4] Lin J P, Zhao L L, Li G Y, et al. Effect of Nb on oxidation behavior of high Nb containing TiAl alloys [J]. Intermetallics, 2011, 19: 131
[5] Liu Z C, Lin J P, Li S J, et al. Effects of Nb and Al on the microstructures and mechanical properties of high Nb containing TiAl base alloys [J]. Intermetallics, 2002, 10: 653
[6] Inui H, Oh M H, Nakamura A, et al. Room-temperature tensile deformation of polysynthetically twinned (PST) crystals of TiAl [J]. Acta Metall. Mater., 1992, 40: 3095
[7] Oh M H, Inui H, Misaki M, et al. Environmental-effects on the room-temperature ductility of polysynthetically twinned (PST) crystals of binary and some ternary TiAl compounds [A]. Proceeding of the 5th High-Temperature Ordered Intermetallic Alloys V [C]. Boston, MA: Mater. Res. Soc. Symp. Proc., 1993, 288: 1001
[8] Johnson D R, Inui H, Yamaguchi M. Directional solidification and microstructural control of the TiAl/Ti3Al lamellar microstructure in TiAl-Si alloys [J]. Acta Mater., 1996, 44: 2523
[9] Johnson D R, Masuda Y, Inui H, et al. Alignment of the TiAl/Ti3Al lamellar microstructure in TiAl alloys by growth from a seed material [J]. Acta Mater., 1997, 45: 2523
[10] Umeda H, Kishida K, Inui H, et al. Effects of Al-concentration and lamellar spacing on the room-temperature strength and ductility of PST crystals of TiAl [J]. Mater. Sci. Eng., 1997, A239-240: 336
[11] Yamanaka T, Johnson D R, Inui H, et al. Directional solidification of TiAl-Re-Si alloys with aligned γ/α2 lamellar microstructures [J]. Intermetallics, 1999, 7: 779
[12] Johnson D R, Inui H, Muto S, et al. Microstructural development during directional solidification of α-seeded TiAl alloys [J]. Acta Mater., 2006, 54: 1077
[13] Fu H Z, Su Y Q, Guo J J, et al. The solidification behavior of high temperature intermetallics [J]. Acta Metall. Sin., 2002, 38: 1127
[13] (傅恒志, 苏彦庆, 郭景杰等. 高温金属间化合物的定向凝固特性 [J]. 金属学报, 2002, 38: 1127)
[14] Yamaguchi M, Inui H, Yokoshima S, et al. Recent progress in our understanding of deformation and fracture of two-phase and single-phase TiAl alloys [J]. Mater. Sci. Eng., 1996, A213: 25
[15] Lee H N, Johnson D R, Inui H, et al. Microstructural control through seeding and directional solidification of TiAl alloys containing Mo and C [J]. Acta Mater., 2000, 48: 3221
[16] Lee H N, Johnson D R, Inui H, et al. Directional solidification and creep deformation of a Ti-46Al-1.5Mo-0.2C (at. %) alloy [J]. Intermetallics, 2002, 10: 841
[17] Lee H N, Johnson D R, Inui H, et al. A composition window in the TiAl-Mo-Si system suitable for lamellar structure control through seeding and directional solidification [J]. Mater. Sci. Eng., 2002, A329-331: 19
[18] Kim J H, Kim S W, Lee H N, et al. Effects of Si and C additions on the thermal stability of directionally solidified TiAl-Nb alloys [J]. Intermetallics, 2005, 13: 1038
[19] Luo W Z, Shen J, Li Q L, et al. Microstructural evolution of Ti-47Al alloy during directional solidification by seeding method [J]. Acta Metall. Sin., 2007, 43: 897
[19] (罗文忠, 沈 军, 李庆林等. Ti-47Al合金籽晶法定向凝固过程中的组织演化 [J]. 金属学报, 2007, 43: 897)
[20] Zheng X Q, Shen J, Ding H S, et al. Preparation of fully lamellar microstructure Ti-43Al-3Si alloy with alignment perpendicular to the growth direction in steel mould [J]. Mater. Rep., 2005, 19(3): 118
[20] (郑循强, 沈 军, 丁宏升等. 单一取向的Ti-43Al-3Si全片层组织制备 [J]. 材料导报, 2005, 19(3): 118)
[21] Luo W Z, Shen J, Li Q L, et al. Effects of growth rate on microstructure of directionally solidified Ti-43Al-3Si alloy with a seed technique [J]. Acta Metall. Sin., 2006, 42: 1238
[21] (罗文忠, 沈 军, 李庆林等. 抽拉速率对Ti-43Al-3Si合金籽晶法定向凝固组织的影响 [J]. 金属学报, 2006, 42: 1238)
[22] Fan J L, Li X Z, Guo J J, et al. Structure evolution of directionally solidified Ti-43Al-3Si alloy I. Microstructure evolution in the transition region [J]. Acta Metall. Sin., 2009, 45: 302
[22] (樊江磊, 李新中, 郭景杰等. 定向凝固Ti-43Al-3Si合金的组织演化规律 Ⅰ. 初始过渡区组织演化规律 [J]. 金属学报, 2009, 45: 302)
[23] Li X Z, Fan J L, Guo J J, et al. Structure evolution of directionally solidified Ti-43Al-3Si alloy II. Microstructure evolution in the steady-state growth region [J]. Acta Metall. Sin., 2009, 45: 308
[23] (李新中, 樊江磊, 郭景杰等. 定向凝固Ti-43Al-3Si合金的组织演化规律 Ⅱ. 稳态生长区组织演化规律 [J]. 金属学报, 2009, 45: 308)
[24] Liu R H, Cui Y Y, Yang R. Effect of seed shape and size on the seeding of TiAl directional solidification [J]. Rare Met. Mater. Eng., 2008, 37(suppl.3): 141
[24] (刘荣华, 崔玉友, 杨 锐. 籽晶形状和尺寸对TiAl合金引晶生长的影响 [J]. 稀有金属材料与工程, 2008, 37(增刊3): 141)
[25] Luo W Z, Shen J, Li Q L, et al. Preparation of aligned lamellar microstructure in TiAl alloys by directional solidification with a seed technique [J]. Acta Metall. Sin., 2007, 43: 1287
[25] (罗文忠, 沈 军, 李庆林等. TiAl合金定向全片层组织的籽晶法制备 [J]. 金属学报, 2007, 43: 1287)
[26] Koohpayeh S M, Fort D, Abell J S. The optical floating zone technique: A review of experimental procedures with special reference to oxides [J]. Prog. Cryst. Growth Charact. Mater., 2008, 54: 121
[27] Koohpayeh S M, Fort D, Bradshaw A, et al. Thermal characterization of an optical floating zone furnace: A direct link with controllable growth parameters [J]. J. Cryst. Growth, 2009, 311: 2513
[1] 张健, 王莉, 谢光, 王栋, 申健, 卢玉章, 黄亚奇, 李亚微. 镍基单晶高温合金的研发进展[J]. 金属学报, 2023, 59(9): 1109-1124.
[2] 马德新, 赵运兴, 徐维台, 王富. 重力对高温合金定向凝固组织的影响[J]. 金属学报, 2023, 59(9): 1279-1290.
[3] 苏震奇, 张丛江, 袁笑坦, 胡兴金, 芦可可, 任维丽, 丁彪, 郑天祥, 沈喆, 钟云波, 王晖, 王秋良. 纵向静磁场下单晶高温合金定向凝固籽晶回熔界面杂晶的形成与演化[J]. 金属学报, 2023, 59(12): 1568-1580.
[4] 李小兵, 潜坤, 舒磊, 张孟殊, 张金虎, 陈波, 刘奎. W含量对Ti-42Al-5Mn-xW合金相转变行为的影响[J]. 金属学报, 2023, 59(10): 1401-1410.
[5] 李彦强, 赵九洲, 江鸿翔, 何杰. Pb-Al合金定向凝固组织形成过程[J]. 金属学报, 2022, 58(8): 1072-1082.
[6] 刘仁慈, 王鹏, 曹如心, 倪明杰, 刘冬, 崔玉友, 杨锐. 700℃热暴露对 β 凝固 γ-TiAl合金表面组织及形貌的影响[J]. 金属学报, 2022, 58(8): 1003-1012.
[7] 陈玉勇, 叶园, 孙剑飞. TiAl合金板材轧制研究现状[J]. 金属学报, 2022, 58(8): 965-978.
[8] 陈瑞润, 陈德志, 王琪, 王墅, 周哲丞, 丁宏升, 傅恒志. Nb-Si基超高温合金及其定向凝固工艺的研究进展[J]. 金属学报, 2021, 57(9): 1141-1154.
[9] 李天瑞, 刘国怀, 于少霞, 王文娟, 张风奕, 彭全义, 王昭东. 直接包套轧制铸态Ti-46Al-8Nb合金的组织特征及热变形机制[J]. 金属学报, 2020, 56(8): 1091-1102.
[10] 刘先锋, 刘冬, 刘仁慈, 崔玉友, 杨锐. Ti-43.5Al-4Nb-1Mo-0.1B合金的包套热挤压组织与拉伸性能[J]. 金属学报, 2020, 56(7): 979-987.
[11] 张小丽, 冯丽, 杨彦红, 周亦胄, 刘贵群. 二次枝晶取向对镍基高温合金晶粒竞争生长行为的影响[J]. 金属学报, 2020, 56(7): 969-978.
[12] 王希,刘仁慈,曹如心,贾清,崔玉友,杨锐. 冷却速率对β凝固γ-TiAl合金硼化物和室温拉伸性能的影响[J]. 金属学报, 2020, 56(2): 203-211.
[13] 许庆彦,杨聪,闫学伟,柳百成. 高温合金涡轮叶片定向凝固过程数值模拟研究进展[J]. 金属学报, 2019, 55(9): 1175-1184.
[14] 张健,王莉,王栋,谢光,卢玉章,申健,楼琅洪. 镍基单晶高温合金的研发进展[J]. 金属学报, 2019, 55(9): 1077-1094.
[15] 陈占兴,丁宏升,陈瑞润,郭景杰,傅恒志. 脉冲电流作用下TiAl合金凝固组织演变及形成机理[J]. 金属学报, 2019, 55(5): 611-618.